MPI Cross Coil

MPI Cross Coil

Multidirectional Magnetization System for Magnetic Particle Inspection (MPI)

The KELLP MPI Cross Coil is a high-performance multidirectional magnetizing coil assembly designed for contactless Magnetic Particle Inspection (MPI) of ferromagnetic components. It is especially suitable for pipe-end inspection and complex geometries, where defect orientation is unknown.

The optimized cross-coil configuration generates a uniform multidirectional magnetic field, enabling reliable detection of surface and sub-surface discontinuities in all orientations—without repositioning the component. This significantly enhances inspection reliability, productivity, and repeatability in industrial environments.

Key Features

✔ Contactless magnetisation for surface and sub-surface crack detection
✔ Ideal for pipe ends and complex component geometries
✔ Multidirectional magnetic field generation through optimized cross-coil design
✔ Stationary UV LED lighting for fluorescent MPI (optional)
PLC + HMI-based control system for precise and repeatable operation
✔ Coil sizes available from 100 mm to 2500 mm diameter
✔ Heavy-duty power source capacity from 12,000 A to 20,000 A
✔ Optional material handling system for industrial automation
✔ Suitable for high-throughput production lines
✔ Smart digital ammeter for real-time current monitoring
✔ Selectable shot time
✔ In-built AC decay demagnetization

Magnetizing Power Source

The KELLP Cross Coil system is integrated with a low-voltage, high-amperage power transformer, engineered for continuous-duty MPI applications.

Key Highlights

  • Thyristorized control circuit for infinitely variable current adjustment
  • Precise magnetization for varying pipe diameters and material grades
  • PLC-controlled operation with intuitive HMI interface
  • Stable and consistent output conforming to industrial safety standards
  • Rugged, heavy-duty design ensuring reliable & durable performance.

Magnetic Ink Tank Assembly

  • 40 / 60-litre stainless steel tank
  • VFD-controlled circulation pump
  • Adjustable flow rate and spraying pressure
  • Ensures consistent magnetic particle suspension during inspection

Safety & Controls

  • Emergency stop and integrated safety interlock
  • Foot-pedal operation for enhanced operator safety
  • Clear Mag-ON indication
  • Ergonomically positioned and clearly labeled controls
  • Stable and vibration – free performance is maintained even during full capacity operation.

Options & Accessories

  • AC cabin for mobile power source
    • Black hood with rexine covering for fluorescent MPI inspection
    • 40 / 60-litre magnetic ink tank with circulation pump
    • Interconnecting power and control cables
    • Complete range of MPI consumables and accessories
    • Optional material handling system
    • Tool kit

KELLP – Reliable Solutions for Magnetic Particle Inspection

Designed for accuracy, safety, and productivity in demanding NDT environments.

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